Nickel 201 UNS N02201: Properties and Applications

# Nickel 201 UNS N02201: Properties and Applications

## Introduction to Nickel 201

Nickel 201, also known by its UNS designation N02201, is a commercially pure wrought nickel alloy. This material is widely recognized for its excellent corrosion resistance, high thermal and electrical conductivity, and good mechanical properties across a wide temperature range.

## Chemical Composition

The chemical composition of Nickel 201 plays a crucial role in its performance characteristics:

– Nickel (Ni): ≥ 99.0%
– Iron (Fe): ≤ 0.40%
– Manganese (Mn): ≤ 0.35%
– Silicon (Si): ≤ 0.35%
– Copper (Cu): ≤ 0.25%
– Carbon (C): ≤ 0.02%
– Sulfur (S): ≤ 0.01%

The low carbon content (≤0.02%) distinguishes Nickel 201 from Nickel 200 (which has higher carbon content) and makes it particularly suitable for high-temperature applications where carbide precipitation could be problematic.

## Physical Properties

Nickel 201 exhibits several notable physical properties:

– Density: 8.89 g/cm³ (0.321 lb/in³)
– Melting Point: 1435-1446°C (2615-2635°F)
– Electrical Resistivity: 9.5 μΩ·cm at 20°C (68°F)
– Thermal Conductivity: 70 W/m·K at 20°C (68°F)
– Coefficient of Thermal Expansion: 13.3 μm/m·K (20-100°C)

## Mechanical Properties

The mechanical properties of Nickel 201 vary depending on the temper and processing:

### Room Temperature Properties

– Tensile Strength: 380-550 MPa (55-80 ksi)
– Yield Strength (0.2% offset): 100-350 MPa (15-51 ksi)
– Elongation: 40-50%
– Hardness: 45-90 HRB

### Elevated Temperature Properties

Nickel 201 maintains good mechanical strength at elevated temperatures, with tensile strength of approximately 240 MPa (35 ksi) at 540°C (1000°F).

## Corrosion Resistance

Nickel 201 offers excellent corrosion resistance in various environments:

– Outstanding resistance to caustic alkalis
– Good resistance to neutral and alkaline salt solutions
– Excellent performance in reducing environments
– Resistance to various organic acids and compounds
– Good performance in freshwater, seawater, and atmospheric conditions

## Fabrication and Processing

Nickel 201 can be readily fabricated using standard techniques:

### Forming

The alloy has good formability and can be cold worked using standard methods. Annealing may be required between severe forming operations.

### Welding

Nickel 201 is readily weldable by common techniques including:
– Gas tungsten arc welding (GTAW/TIG)
– Gas metal arc welding (GMAW/MIG)
– Shielded metal arc welding (SMAW)
– Resistance welding

### Machining

While tougher than steel, Nickel 201 can be machined using proper techniques:
– Use positive rake angles
– Maintain sharp tools
– Employ heavy feeds and slow speeds
– Use copious amounts of cutting fluid

## Heat Treatment

Nickel 201 is typically supplied in the annealed condition. The recommended annealing temperature range is 705-925°C (1300-1700°F), followed by rapid cooling to maintain optimal properties.

## Applications of Nickel 201

Due to its unique combination of properties, Nickel 201 finds use in numerous applications:

### Chemical Processing

– Caustic evaporators
– Reaction vessels
– Transfer piping for corrosive chemicals
– Heat exchangers

### Electronics

– Lead frames
– Battery components
– Electronic housings

### Food Processing

– Food handling equipment
– Processing vessels
– Transfer systems

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